Solapur Plant • Pune Design Office Instant Quote
Robotic MIG Welding Line
World-Class Manufacturing Infrastructure

Precision Engineering. Robotic Fabrication.
Zero Site Clashes.

Inside our automated robotic Solapur plant: Where 6061-T6 aerospace-grade aluminium extrusions meet automated robotic MIG welding and 100% full-scale yard trial mockups.

The Asia Unity Aluform Engineering Lifecycle

From raw architectural 2D drawings to flawless 4-day slab execution on your high-rise site.

01

3D CAD Panel Modulation

Our dedicated design bureau converts architectural AutoCAD and Revit drawings into fully modulated 3D formwork assemblies, numbering every single panel, corner, and kicker for effortless site erection.

02

CNC Extrusion Precision Cutting

Prime virgin 6061-T6 structural alloy profiles are cut and milled on automated CNC multi-angle saws, guaranteeing precise length tolerances within ±0.5 mm for laser-straight wall alignment.

03

Robotic MIG & FSW Welding

Automated robotic welding heads execute continuous, uniform weld beads on all structural stiffener ribs. Delivers 100% leak-proof joints with zero thermal warping or dimensional distortion.

04

100% Trial Mockup Assembly

Before a single panel is dispatched, a complete 3D unit or floor mockup is fully erected in our Solapur yard. Client engineers are invited to inspect fitment, pin alignment, and dimensional plumb.

05

Colour-Coded Palletized Packing

Every panel is embossed with a unique laser-engraved alphanumeric code and stacked on strapping pallets room-by-room, allowing site labor to lift and erect without sorting confusion.

06

On-Site Supervision & Refurbishment

Asia Unity formwork supervisors deploy directly on your site for the first 3 slab cycles to train your local gang. Once the project completes, we re-engineer panels for your next tower.

The Science Behind 300+ Repetitions

Aluminium formwork longevity depends entirely on alloy chemistry and heat treatment. Asia Unity Aluform uses exclusively prime extruded 6061-T6 alloy with balanced magnesium-silicon precipitation hardening.

  • Yield Strength ≥ 240 MPa: Prevents permanent plastic deformation under rapid concrete pumping.
  • 4.0 mm Face Plate: Withstands aggressive concrete needle vibrators without panel dishing.
  • Deflection Index L/500: Surpasses IS 14687 codes, delivering mirror-smooth fair-faced concrete.
  • Corrosion Resistance: Natural passive oxide layer resists alkaline concrete slurry.
100% Mockup Assembly Yard Solapur

Certified Manufacturing Excellence

Asia Unity Aluform operates under stringent international quality and manufacturing compliance standards, independently audited and certified.

ISO 9001:2015 Quality Management System Certificate
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ISO 9001:2015 Certified

Quality Management System (QMS)

Certificate No: QM-52854/0425
Scope: Manufacturing of Aluminium & Erection of Formwork for Civil Engineering Construction.
Accreditation: Paramount Quality Certifications (PQC) / Scotland Accredited Services.

View Full Certificate Document
GMP Good Manufacturing Practice Certificate of Compliance
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GMP Certified Compliance

Good Manufacturing Practice (GMP)

Certificate No: GM-52853/0425
Scope: Manufacturing of Aluminium & Erection of Formwork for Civil Engineering Construction.
Compliance: Independent third-party audit verification for high-precision manufacturing.

View Full Certificate Document
Factory Refurbishment Yard

Formwork Refurbishment & Re-Modulation

Already own an aluminium formwork set from a completed project? Don't let it sit idle in a scrap yard. Our specialized refurbishment department re-engineers, repairs, and adapts existing panels for your new building layouts.

Chemical Slurry Cleaning

Automated non-abrasive chemical bath restores face plates to pristine smoothness.

Hydraulic Re-Straightening

Precision press straightening eliminates panel bends and edge deviations.

Re-Punching & Sizing

CNC punching adds new tie slots and adapts height to match new floor-to-floor heights.

60% Cost Savings

Achieve a brand-new project layout at a fraction of the cost of new formwork.

Enquire About Refurbishment